Connect-2 Technology | Sub-contract Cable, Wire & Electronic Assembly

Product development

2008-04-30T14:34:00.004Z

A major function of our technical engineering department is to convert customer drawings for the manufacturing process; developing work instructions, bills-of-materials, internal drawings, etc., to enable a smooth and accurate transition to a manufactured product. As part of this initial process we also add value where design for manufacture is required.

As a subcontract-manufacturing organisation it is vital that we fully understand our customers’ requirements which is why, when an assembly is being manufactured for the first time, it is meticulously checked and evaluated to ensure accuracy and compliance with all relevant component standards. Our engineers are trained to be ‘proactive’ and if they believe that an enhanced or more cost effective solution is available, then they will offer it to the customer.

When required Connect-2 Technology can also provide help and support from the outset of the design process, through to the pre-production stage, by jointly developing solutions and providing samples to ensure that projects are realised in a speedy and effective manner. Customer feedback is documented and filed as part of the requirements of our ISO 9001:2000 accreditation.

If our services are relevant to your needs please contact us via the details on our web site (see info panel on the right above) or by email to myself – Geoff. Nossiter.

Long-term reliable electrical connections

2008-04-29T15:25:00.006Z

Many of our customers require considerable numbers of straightforward single lengths of wire processed with a wide variety of end-preparation options, ranging from insulated and un-insulated crimped terminals to precision tin-dipped ends and/or simple strip-length preparation.

An important factor in providing long-term reliable electrical connections is to ensure that all wiring is manufactured to the terminal manufacturers recommended specifications and tolerances. This will include precision cutting and stripping of the wire and crimp termination being made using only the correct tooling and strict conformance with the terminal manufacturers recommended tool settings. It is surprising how many times we still receive customer samples (either manufactured by customers themselves or second parties) with incorrectly applied crimp connections that may look OK visually but would not go anywhere close to the recommended pull-off force.

The quality practices and disciplines within Connect-2 Technology ensure customers always receive product manufactured to comply with specific recommended pull-off forces, ensuring long-term reliable connections.

We utilise a wide range of high-speed wire processing and termination equipment to enable fast and efficient production of medium/large quantities of terminated and/or prepared single wires quickly and accurately. Our tooling bank covers a vast range of both insulated and un-insulated terminals from AMP, Cembre, Elcon, Harting, JST, Molex, Takbro, etc.

We supply customers across many industry sectors including: - Aerospace and Defence, Communications & Data, Consumer Electronics, Industrial Control, Instrumentation, Power & Energy, Rail and Transportation. Typically, single wire ranges are from 0.03mm2 to 10mm2 (32AWG – 8AWG) for automated processing and up to 120mm2 with hydraulic cutting and termination.

Box & Panel Building Services

2007-07-04T09:43:00.000Z

One of the objectives of our recent manufacturing area refurbishment was to increase our flexible workspace areas to accommodate a strong growth in electrical/electronic box and panel building contracts. We are currently producing mechanical box builds for a number of new projects including power control units for diesel generator sets, battery charge point units and wired panel sets for baggage handling systems.

We have continually developed our capabilities and the skill set of our technicians and assemblers to ensure we meet or exceed the growing requirements of our customers. Responding to our customers needs has always been one of our priorities with many taking advantage of our expansion in subcontract services which now include everything from a simple wire assembly to a fully built control box incorporating PCB’s, DIN-Rail Assemblies, Components and Wiring.

If you have a similar requirement or would like a quick quote for standard assemblies and harnesses please send your drawings/specifications by email here or fax/post to the contact details found here.

Manufacturing Area Refurbishment Completed

2007-06-11T14:29:00.000Z

All manufacturing area refurbishment work was completed on schedule and a big word of THANKS! is due to all of the Connect-2 Technology staff that worked tirelessly throughout the week of 28th May to help achieve our objectives.

We now have additional work areas and manufacturing facilities providing a significant increase in production and routing flexibility. Greater efficiency in production cell utilisation and increased speed in ‘change-round’ times has provided us with a faster workflow and maximised the use of our multi-skilled staff.

Operational flexibility is a major tool, which enhances our ability to increase the number and diversity of production cell types to match the growing requirements of our customers and enable future expansion across a broad range of assembly services.

Major Refurbishment of Manufacturing Area

2007-04-05T15:01:00.000Z

Due to continued expansion of our UK manufacturing operations it has become necessary to undertake major alterations, including building work, to one of our main production areas. This work will provide us with increased production facilities enabling a further capacity increase to our range of services.

Unfortunately, to accommodate this work we have no option but to close our manufacturing unit for 1 week. In order to minimise any disruption we have arranged for this closure to take place over the week of the Spring Bank Holiday: -

w/c Monday 28th May.

We will reopen the facility on: -

Monday 4th June.

Any orders already received (as of the date of this letter) for despatch during the week of the closure will be despatched on 25th May 2007. Please ensure that orders placed for despatch late May avoid w/c Monday 28th May and if placed prior to 30th April have a due date of 25th May.

We thank all customers for your cooperation in advance and assure you of our best attention at all times.

Low Smoke Zero Halogen Cable Assemblies

2007-03-23T16:03:00.000Z

Increasingly due to legislative and building safety concerns, specifiers are incorporating extended use of LSZH cabling and cable assemblies into not just building plenum spaces but also within many other areas. A degree of confusion exists with regard to the terminology used by various cable manufacturers, however, LSZH & LS0H (Low Smoke Zero Halogen), LSHF (Low Smoke Halogen Free) or sometimes 0HLS (Zero Halogen Low Smoke) all refer to the same standard.

Burning standard PVC cables will emit poisonous gases including hydrogen chloride which if combined with water produces hydrochloric acid, which not only damages humans but also computers, building management systems, access/security systems and control equipment. Burning PVC also produces dense smoke obscuring building exits and chocking occupants.

Over the last few years a greater range of bulk cable types have become available with LSZH sheathed assemblies being possible for most functions within public buildings and areas where people and sensitive electronic equipment are at risk.

Connect-2 Technology has the capability to produce LSZH variants for many cable assembly types including: -

Cat 5, Cat 5e, Cat 6 UTP & FTP network Cables Assemblies.

SVGA Cables Assemblies.

Serial Data Cables Assemblies.

Mains Cables Assemblies.

RG Co-Axial Cable Assemblies.

Ribbon Cable Assemblies.

Control Cable Assemblies.

As usual if you have a any requirement for LSZH assemblies or would like a quick quote for standard assemblies and harnesses please send your drawings/specifications by email here or fax/post to the contact details found here.

World Class Connections

2007-03-20T13:44:00.000Z

Extreme environments require highly specialised cable and connector solutions to provide totally dependable interconnections, ensuring the integrity of power and data transmissions between connected equipment. One such high value connector range is that of USA manufacturer Glenair, with a broad range covering military qualified and multi-purpose industrial connectors.

As a testament to Connect-2 Technology’s versatility and skill we have successfully undertaken a number of high profile assemblies for oil and gas industry projects incorporating Glenair’s “Geo-Marine®” range. This range has been specifically designed to offer a solution for a variety of oceanographic, geophysical and other extreme applications. Our assemblies have been used in some of the most demanding environments imaginable, working under extreme pressure within oil and gas structural surveying equipment.

If you have a similar requirement or would like a quick quote for standard assemblies and harnesses please send your drawings/specifications by email here or fax/post to the contact details found here.

Cat 5, Cat 5e, Cat 6 Cable Assemblies

2007-03-14T16:00:00.000Z

We custom manufacture any configuration of Cat 5, Cat 5e & Cat 6 cable assemblies (UTP & STP) to any length you specify.

Fully moulded assemblies are manufactured by our Far East partner (minimum quantities as low as 500pcs.). We also custom manufacture a wide range of assemblies in the UK with high quality assembled components from a variety of manufacturers including Molex, Tyco, MH, Nexans, Draka, Minitran, etc (minimum order quantities as low as 50pcs.).

As always, if you would like a quick quote please send your drawings/specifications by email here or fax/post to the contact details found here.

Mains Cable Assemblies

2007-03-14T14:04:00.000Z

For a number of years Connect-2 Technology has supplied a large number of customised mains cable assemblies to a wide range of customer specifications. These include open-ended configurations, straight or coiled cords, incorporating stripped cores with tinning and/or terminations to individual requirements, as well as over-moulding of grommets etc to exact requirements.

We supply a vast number of options including most country specific mains cord sets 100% individually tested with full BSI, VDE, D, N, S, UL, etc. approvals.

Manufactured by our partner company in China you are guaranteed a highly competitive price with quantities from as low as 500pcs. As an example we have recently supplied an IEC fully moulded socket lead at 3.5 metres (1.00mm2 x 3 cores) with a prepared open end at £ 1.43 net each – 2,500pcs scheduled 3 months.

As always, if you would like a quick quote please send your drawings/specifications by email here or fax/post to the contact details found here.

Flexible Braid Assemblies

2007-02-15T15:51:00.000Z

Exclusively manufactured to meet your specific requirements, flexible braid assemblies have the capability to flex without hardening and are particularly suitable for applications subjected to vibration or movement such as transportation, defence, aerospace, production machinery, control panels, door panels, etc.

We can provide a wide range of termination options to ensure you achieve the correct mechanical bond between the conductor and the anchor point, even in situations involving a very tight bend radius such as confined spaces or were alignment problems occur. If required you can also specify various insulation options for protection and identification purposes.

Connect-2 Technology has rigorous procedures in place to ensure only the appropriate specified tooling is used to ensure accurate and consistent terminations which comply with the terminal manufacturers recommendations. So you can be assured that each individual assembly will perform reliably and within the mechanical and electrical specifications of the individual design.

As always, if you would like a quick quote please send your drawings/specifications by email here or fax/post to the contact details found here.

Amphenol 62-5358-14-04PC Connector Clearance

2007-02-02T15:58:00.000Z

Due to the cancellation of a military contract on one of our customers we have been instructed to dispose of 250pcs of Amphenol receptacle part number 62-5358-14-04PC as soon as possible. Hence we are looking for offers over £7 net each, representing a considerable saving on the current list price.

If you are interested please contact us by email here or telephone 01642 492220.

Custom Cable Assemblies

2007-01-29T14:32:00.000Z

Connect-2 Technology has for many years provided a ‘custom make’ solution for small order requirements with low minimum order quantities of just 25pcs – and in some circumstances even lower, dependent on value.

There can be many situations when our service can prove invaluable, such as: -

· During product development cycles when designers may need to change the assembly to accommodate new features.
· Situations calling for cables with non-standard lengths.
· Unique interfacing requirements with mixed connector types not readily available elsewhere.
· High value products with low volume sales, etc.

Wide capabilities
We stock a large number of connector and cable types and have swift access to many more, enabling us to provide a quick and efficient service for virtually any type of custom cable requirement. In addition our technical and production staff are highly proficient in all termination methods (including solder, crimp, IDC, etc.) and of course all assemblies are manufactured under ISO 9001:2000.

How to make an enquiry
The simplest way is via our easy to use “Custom Cable Assemblies” form that is available here. This is a simple and clear excel spreadsheet which you can enter all your information into, save a copy and email or fax a copy to us. Within a couple of days we will send you a detailed quotation containing full assembly specifications, price and delivery details.

Coiled (Curly) Leads

2007-01-26T11:44:00.000Z

Over the last year we have seen a big increase in demand for custom designed coiled leads for both electrical and electronic applications. Our Far East partner manufactures all coiled cables to exact customer specifications with lead-times typically of between 8 to 10 weeks for initial stocks after which ongoing requirements can be supplied via kanban or order schedule agreements to facilitate timely stock replenishment.

Volume requirements can be as low as just 200pcs depending on the bulk cable stock requirements. Pricing is of course highly competitive. A recent example is a car power adaptor cable which had a 2amp fused car cigarette lighter plug at one end and a fully moulded 2.1mm DC plug at the other end of a 2-core, 24AWG, PU 1.5 metre curly cable with a minimum order quantity of 500pcs and a cost of just £1.76 each.

As with all products from Connect-2 Technology, Far East production is solely from an ISO 9000 qualified manufacturer who in addition also provides full RoHS compliance.

Whatever your particular requirement may be, Connect-2 Technology is certain to provide the solution. We can supply custom manufactured electrical and electronic coiled leads for many application areas, which include (but not limited to): -

· Communications
· Industrial Equipment
· Control
· Computer
· Audio / Video
· Power Management
· Environmental
· Test & Data Collection
· Gaming
· Medical

As always, if you would like a quick quote please send your drawing/specifications here.

Molex KK Wiring Assemblies

2007-01-24T11:49:00.000Z

The Molex KK range of connectors is still amongst the most widely used by many of our customers for thousands of different wire-to-board and board-to-board applications. Over the last 12 years we have manufactured millions of assemblies utilising this series of “building block” connectors to create thousands of different configurations. The applications in which they have been used are vast and span most electronic sectors.

As the Molex KK interconnection system can provide all the options necessary to compliment PC board interconnection design requirements and provide a combination of reliability, versatility and cost performance the range is still extremely popular today.

Connect-2 Technology holds a wide range of housing stock and terminals in both 2.54mm (0.1”) and 3.96mm (0.156”) centres. All terminals are crimped using semi-automatic equipment to provide the most accurate and consistent terminations possible.

As always, if you would like a quick quote please send your drawing/specifications here.

Pipeline Pig

2007-01-22T15:33:00.000Z

A major oil and gas pipeline inspection company has placed specialist harness assembly work, via one of our existing CEM customers.

Connect-2 Technology was chosen based on our level of expertise and our technical abilities to undertake the project. This high value work utilises very expensive 'high reliability' connectors and involves precision assembly with gas-tight connections requiring a high degree of expertise to complete. The assemblies are for use within 'smart pigs' used to inspect the pipeline from the inside and record data for later analysis.

As always, if you would like a quick quote please send your drawing/specifications here.

Arc Weld Robot

2007-01-22T14:43:00.000Z

Towards the end of 2006 we undertook a project to produce the panel and associated wiring for a control unit used for oil pipe welding robots, destined for use in Dubai. After the initial development stage by our technical team our dedicated sub-assembly section completed the project on-time and to the required build standard.

As always, if you would like a quick quote please send your drawing/specifications here.

US Freight Monster

2007-01-22T14:38:00.000Z

One of our long-standing customers was subject to a takeover last year by a US company, due to their expertise in specialist control systems.

This resulted in a large increase in demand, so they turned to Connect-2 Technology to provide DIN rail wiring assemblies which form part of the diesel power control unit used on the latest US container freight trains. The trains themselves are monsters at up to 2.5km (over 1.5 miles) in length and hauling container wagons, often stacked two high! Connect-2's technical team converted the customers existing drawings and specifications to our own 'in-house' requirements and produced the initial samples to meet the customer deadline in record time, enabling swift transition to our production unit for ongoing manufacture.

As always, if you would like a quick quote please send your drawing/specifications here.

Special Projects

2007-01-22T14:11:00.000Z

Connect-2 Technology continues to grow from strength to strength! Since our inception in 1995 we have constantly increased our range of services to cover the growing requirements of our customers.

Over the past couple of years we have gradually expanded our dedicated 'Special Projects Team' to enable efficient handling of a diverse range of customer requirements beyond the scope of general connection assemblies. Our specialist technicians can now provide the expertise required to take forward a variety of sub-assembly and panel building tasks to exacting customer specifications. Providing an efficient, reliable and overall cost/time saving solution allows customers to concentrate effort and resources to greater effect elsewhere within their business. Connect-2 Technology manufactured sub-assemblies, wiring and harnesses are now found in a wide variety of electrical/electronic equipment globally - even under Kylie's bum!

Kylie!! - just in case you were curious! We have been manufacturing a large harness for one of our long established customers for sometime. It was only recently that we discovered that it was in fact the control loom for a 'rodeo bull' ride popular in certain night clubs. And, the bull in question was used for a publicity video for 'The Most Erotic Lingerie Company In The World' featuring the one and only Kylie - and who said engineering was boring.

Watch the video here.

As always, if you would like a quick quote please send your drawing/specifications here.

Small Panel Builds

2007-01-22T14:04:00.000Z

For many years Connect-2 Technology has provided customers with a dedicated small panel building service. We have access to a wide range of panel components (switches, indicators, DIN assemblies, test points, etc) as well as convenient approved sources for metal work and various coatings. Our dedicated assembly building team provides a significant resource for all your panel and box assembly builds.

Typical Application Areas:

· Home Care Products
· Multimedia
· Security & Alarms
· Fire Protection Equipment
· Airport Baggage Equipment
· Environmental Equipment & Controls
· Industrial Instruments
· Power Control Equipment

As always, if you would like a quick quote please send your drawing/specifications here.

HARWIN M80 Semi-Auto Tooling Investment

2007-01-22T13:45:00.000Z

Due to increasing demand for assemblies manufactured with the Harwin M80 Datamate range of wire-to-board connectors, we have made a significant investment in a custom-manufactured semi-auto termination machine (the first in the UK). The 2mm pitch connector system is now widely used for military, computer, aerospace, medical and telecommunications applications due to its high levels of performance and reliability.

The range utilises a 'barrel' crimp which requires precision termination to maintain connection integrity when mated. The design provides maximum signal transmission resulting in no data loss. Normally the only termination option available is with hand-tooling which is not suitable for medium to high volumes. For highly reliable Harwin Datamate M80 assemblies, whether low, medium or high volume, remember to contact Connect-2 Technology here.

Molex Micro Connectors1.25mm Pitch

2007-01-22T13:10:00.000Z

Now a very popular range of Wire-to-Board signal connectors for use with both Through-hole and SMT headers. Designed for high-density applications. Housings are single-row, 2-15 circuits, crimp terminals use 26~28AWG wire.

· Applications:
· Medical
· Multimedia
· Security & Alarms
· Computer Peripherals
· Environmental Equipment & Controls
· Industrial Instruments

Connect-2 Technology has produced assemblies using this Molex range, for a wide scope of applications both large and small, for over five years. Our fully automatic equipment provides customers with high reliability and a consistent quality of termination.

As always, if you would like a quick quote please send your drawing/specifications here.

Far East or UK?

2007-01-22T13:02:00.000Z

Connect-2 Technology is a highly successful strategic manufacturing partner with a proven track record capable of attracting and maintaining prestigious contracts whilst at the same time providing a reliable and efficient service to Small & Medium-sized Enterprises (SME’s). Utilising our excellent UK manufacturing facilities and technical ‘know-how’ combined with Far East manufacturing enables our customers to benefit from both.

Our UK manufacturing sites can provide prototype, low and medium production volumes, whilst additional Far East facilities provide medium and high volume production offering customers scope for ongoing cost reduction.

Cost Reduction

2007-01-22T12:54:00.000Z

European electronics manufacturers need to constantly evaluate product cost and the effectiveness of their supply chain in order to maintain a competitive edge. The sourcing of components and sub-assemblies such as cable assemblies, wiring harnesses and electronic assemblies from “low labour cost” regions such as the Far East are critical and can provide significant cost benefits.

For many years Connect-2 Technology has had an established relationship with a number of manufacturers in both Taiwan and China, providing a wide range of cable assemblies, electronic sub-assemblies and components. Our partners are fully ISO9000/UL approved and our own internal quality inspection procedures ensure customer specifications are adhered to throughout the product lifetime, providing you with protected access to the benefits of Far East sourcing.

RoHS Compliance

2006-03-31T12:00:00.000Z

Our RoHS compliance program is now moving into the final stages in readiness for 1st July. All Connect-2 Technology Order Acknowledgements, Despatch Notes & Invoices now have a RoHS Status field under the part description to clearly indicate the status of individual items. Commencing from March all product for customers who have indicated that compliance is required will be switched over once each bill-of-material has been verified 100% compliant. If you are an existing customer and have not yet responded to our requests for your RoHS requirements and your products are not in an exempt category, please contact us as soon as possible.

Battlefield Connections

2005-09-30T13:37:00.000Z

Connect-2 Technology has further strengthened its manufacturing capabilities with the recent purchase of two new ‘state-of-the-art’ wire termination machines which have enabled the company to undertake part of an MOD contract for the production of specialist wiring assemblies. The assemblies are an integral component for the latest ‘high-tech’ battery technology providing power for the Ministry’s Bowman battlefield communications systems programme.

The company commissioned the design and manufacture of unique semi-automatic equipment from a specialist manufacturer in Switzerland to provide the highly accurate and consistent te rminations required for the assemblies. “The specified terminal used within the connector housing was originally designed for ‘hand’ assembly only. However, as the volume of the project is over 600,000 terminations a year we had to develop a method of partially automating the procedure to guarantee both consistent reliability and the efficiencies demanded by the contract,” commented Connect-2 Technology’s sales director Geoff. Nossiter.

Capital equipment investment is ongoing as the company further expands its range of capabilities and services as an experienced and highly successful contract electronics manufacturer for the supply of cable assemblies, wiring harnesses & looms, wire kits, electronic sub-assemblies, small wired panels and box-builds.

Founded in 1995 Connect-2 Technology has successfully transformed itself from a basic cable assembly manufacturer to become an ideal strategic manufacturing partner with a proven track record. Its UK manufacturing facilities provide prototype, low and medium production volumes, whilst additional Far East facilities provide medium and high volume production offering customers scope for ongoing cost reduction.

Mr. Nossiter continued, “In what is now a highly competitive electronics market it is vital that we constantly evolve to adapt to the demands of our customers. The company’s directors are committed to progressive expansion ensuring that Connect-2 Technology provides the benefits of a genuinely flexible service ensuring it is the strategic manufacturing partner of choice for existing and potential customers”.