Connect-2 Technology | Cable Assemblies / Wiring Harnesses / Electrical & Electronic Assembly

Connect-2 Technology Excess Stock for Disposal

2011-08-23T10:59:00.001+01:00

From time to time we are asked by our customers to dispose of excess component stock due to contractual changes, end of product life, model changes, etc.

We have just updated our listing for various manufacturers which are now featured on the following pages: -

Tyco AMP Interconnection Excess Stock Listing
Molex Interconnection Excess Stock Listing
JST Interconnection Excess Stock Listing
Various Manufacturers Excess Stock Listings

Medical Cable Assemblies

2011-04-08T15:19:00.003+01:00

Connect-2 Technology is a highly experienced UK based ISO9001:2008 approved manufacturer, with fully controlled access to Far East manufacturing resources. The company is an ideal partner for the assured and reliable provision of a wide range of electronic/electrical component parts and assemblies including the supply of medical cable assemblies.

With access to manufacturing facilities in both China and Taiwan Connect-2 Technology can provide a wide range of medical cables of both standard and customer specified design. All cable assembly types are produced under a management system which is accredited under ISO 13485:2003(DNV).

Many types of standard cables are available for ECG, T.E.N.S., ESU Forceps, ESU Laparoscopy, etc., together with the ability to provide customised solutions incorporating a wide variety of connector combinations, specific lengths and colours to meet your exact requirements. And, providing medical interconnection solutions for many applications, including: -

Handheld Instruments and Devices
Therapeutic Devices
Patient Monitoring Systems
Ultrasound equipment

All products manufactured in accordance with ISO 13485:2003 Certificate No. 2003-OSL-AQ-0008 (DNV) valid for the design and manufacture of Ultrasonic Nebulizers with Accessories, Electrosurgical Pencils and the related Accessories, Manufacture of T.E.N.S., Respiratory Devices with Accessories and Cables for medical Use.

Please contact us directly with your requirements for which we would be pleased to provide you with an individual quotation. Prices quoted would be based on a minimum quantity of 1,000pcs per cable; delivery is circa 8-10 weeks from receipt of your official order, so if you feel our services are relevant to your needs please contact us via the details here or Telephone 01642 492220.

Military Cable Assemblies

2011-04-08T15:06:00.001+01:00

Since the company’s formation in 1995 an emphasis on the production of high quality cable assemblies manufactured within a disciplined and controlled environment has ensured Connect-2 Technology has attracted and retained a number of prestigious customers for assemblies used in demanding situations, such as Military and Heavy Industrial applications. Connect-2 Technology’s cable assemblers are highly professional, fully trained and competent in the multi-disciplines required for working with the premium connector ranges associated with military cable assemblies.

Several in-process inspections and 100% final electronic testing combined with visual inspection procedures together with full document control, provide the high levels of assurance demanded by the sector.

A vast array of diverse assemblies can be produced to include for example Circular, Miniature- Circular, Sub-Miniature, RF & Co-axial in ruggedized and IP rated connectors from manufacturers such as Amphenol, Binder, Glenair, Huber-Suhner, Souriau, Weald Electronics, etc. We also provide additional services such as potting to provide additional sealing and cable strain relief.

Connect-2 Technology is ideally situated to handle all of your custom military cable assembly and wiring harness requirements, so if you feel our services are relevant to your needs please contact us via the details here or Telephone 01642 492220.

Internal Wiring Systems for "ProPod" Automated Parts Control System.

2011-03-15T15:08:00.005Z

Connect-2 Technology was asked to provide technical and sample-build support for a proof of concept project to assist one of our existing customers in the development of the internal wiring system racks, inter-connection accessories and associated internal wiring harnesses for the revolutionary “Pro-pod” parts vending system.

Our customer Tharsus Group had been awarded the contract for refining an existing design, building prototypes and achieving CE approval as well as the subsequent full manufacture. The units have a ‘multi-drawer’ system for controlling parts issue, which subjects the individual drawers electrical & data inter-connections to a high rate of disconnection/re-connection over the life of the system. Connect-2 Technology’s technicians recommended using the Tyco Electronics AMP Metrimate drawer connectors, which provide high durability and meet the required levels of electrical performance and reliability demanded over the lifetime of the unit.

The customer was highly pleased with our time-scales, levels of technical expertise and the final result. We can demonstrate a long established record in converting both existing 'in-house' as well as 'start-up' projects with a number of highly successful clients. So if you feel our services are relevant to your needs please contact us via the details here or Telephone 01642 492220.

3M Kiosk SelfCheck Power Unit Design & Build

2011-03-04T16:20:00.005Z

3M Kiosk / Tharsus / Connect-2 Technology Power Distribution

Connect-2 Technology was recently involved in the re-design and build of the power supply unit required for the latest generation of 3M Kiosk SelfCheck TM System. Having worked with Tharsus Group previously on a number of successful projects, we were invited to work with them in the design of a new power distribution system for the latest generation of 3M Kiosks for which Tharsus had been awarded the product design and manufacturing contracts.

Previous kiosk units had their power supplied to the various internal components from individual DC Power Supplies (wall warts) which resulted in excessive heat, clutter and inefficient use of power.

Working from initial customer specifications and concepts, the Connect-2 Technical Department designed a bespoke rack-mount power system module to provide a range of 5V, 12V & 24V outputs within a neat and self-contained unit that replaced the existing 8 separate power supply units.

The customer was highly pleased with our time-scales, levels of technical expertise and the final result. We can demonstrate a long established record in converting both existing 'in-house' as well as 'start-up' projects with a number of highly successful clients. So if you feel our services are relevant to your needs please contact us via the details here or Telephone 01642 492220.

Molex® Wire-to-Board & Wire-to-Wire Connector Ranges

2010-10-08T16:13:00.004+01:00

Since the company's formation in 1995 Connect-2 Technology has produced hundreds of thousands of wiring assemblies utilising a broad-range of Molex® wire-to-board and wire-to-wire connectors. The Molex crimp terminal ranges we support in the wire-to-board and wire-to-wire ranges have gradually increased, so that we now have auto and semi-automatic tooling to cover a large number of product families as follows: -

Molex PicoBlade (Pitch: 1.25mm [0.049"])

Circuits: 2 to 15
Current: 1A (26, 28, 30AWG)
Mated Height: 3.40mm [0.138")

Designed for high-density harness applications, PicoBlade provides the same 1.0 amperes of current as similar 2.00mm (.079") pitch systems, but in a more compact space-saving design. The PicoBlade range is offered in wire-to-board and wire-to-wire options. The system saves about 45% of PCB space compared to typical 2.00mm wire-to-board systems. It is a single row system, available in 2 to 15 circuits, with both surface mount and through-hole headers.

Molex Mini-Fit Sr (Pitch: 10mm [0.394"])

Circuits: 2 to 14
Current: 50A
Pitch: 10.00mm (.394")
Wire AWG: 8 - 16

This is a compact 10.00mm (.394") high power connector system, capable of handling up to 50 amperes on a 2-circuit housing with an 8AWG wire. For use in wire-to-wire and wire-to-board applications, this high current system is finding use in applications ranging from computer work stations to power supplies to industrial equipment.

Standard 0.093" (Pitch: 5.03mm [0.198"])

Circuits: 1 to 15
Current: 14A
Pitch: 5.03mm (.198")
Wire AWG: 14 - 30

The Molex Standard .093" product line is an industry standard connector system based on 0.093" (2.36mm) pin diameter. The terminals are used in the 5.03mm (.198") pitch and the 6.71mm (.264") pitch 3191 series products.
The terminals are capable of carrying up to 14 (9A with the largest circuit size, but if the optional high-current/low-force terminal is used, the terminal is capable of 17A). The system is available in wire-to-wire and wire-to-board configurations and circuit sizes of 1 - 15. It is also worth noting that the terminals can be used in either the crimp housing or the crimp receptacle.
Standard .093" pin and socket power connectors are a flexible choice, for a wide variety of applications that have a need for medium power connectors.
Molex Mini-Fit Jr® (Pitch: 4.20mm [0.165"])

Circuits: 2 to 24
Current: 9A (lowest circuit size) 6A (highest)
Wire AWG: 16 - 28
UL, CSA & TUV approvals

The Mini-Fit Jr.® is ideal for higher-current / higher-density applications which require design flexibility for wire- to-wire and wire-to-board configurations. Mini-Fit connectors are ideal for power applications up to 9A per circuit.
The core attributes of Mini-Fit Jr. include: fully isolated terminals, positive housing locks, low-engagement forces and polarized housings. Mini-Fit Jr. products are UL recognized, CSA approved and TUV licensed. All components are lead-free and RoHS compliant.
Mini-Fit Jr. connectors are available in single row or dual row 2- to 24-circuit options, and features multiple plating and material selections, for most applications.

Disk Drive Power Connector (Pitch: 5.08mm [0.200"])

Circuits: 4
Current: 10A
Wire AWG: 14 - 22
UL, CSA & TUV approvals

Used to carry voltages from the power supply unit to the disk drive board.
Molex Micro-Fit 3.0 (Pitch: 3.00mm [0.118"])

Circuits: 2 to 24
Current: Up to 5A
UL, CSA & TUV approvals

The Micro-Fit 3.0 connector is a unique inter-connect system designed to meet the need for a high contact density signal or power connector and incorporates many of the features previously found on larger power connectors. These 3.00mm (.118") pitch connectors are the perfect choice when you need compact connectors that carry up to 5 amperes of current. Micro-Fit products are available in circuit sizes 2 to 24 for single and dual row, wire-to-board and wire-to-wire applications.
The Micro-Fit 3.0 CPI® and Micro-Fit 3.0 BMI® CPI (blind mate interface) are compliant pin interface vertical header product extensions to this well known Micro-Fit family. These products are designed for high-density applications which require press-fit headers. The CPI products are appropriate for both power and signal uses as they can carry up to 5 amperes per circuit.
Standard 1.57mm 0.062" (Pin Diameter)

Circuits: 1 to 36
Current: Up to 5A
Pitch: 3.68, 3.96 & 4.19
Wire AWG: 18 to 30

A power or signal inter-connects system rated up to 5 amperes per circuit with standard brass terminals. Tough Nylon housings and robust terminal design create a durable, long lasting product. The Standard .062" products are reliable, economical and offer high value in features and price. These products provide an excellent choice for power or signal inter-connect applications.
Fast assembly reduces your applied costs. Round terminals may be oriented in any direction for fast assembly. Circuit identifiers and polarized housing design ensure accurate assembly. Dual terminal lock lances provide optimum contact stability. A wide range of crimp tooling to support any manufacturing need. With a variety of housing circuit sizes ranging from single circuit to 36 circuits, allowing you to select the product size that best fits your application.
Standard .062" products have a wide range of product options including free hanging or panel mount housings and 18-30 AWG terminals in brass and phosphor bronze base materials and tin or gold plating offer flexibility in design.
Molex SPOXTM (Pitch: 2.50 to 5.08mm [0.098" to 0.200"])

Circuits: 2 to 16
Current: 3A
Pitch: 1.50, 2.50, 3.96 & 5.08
Wire AWG: 18 - 30

The name 'Spox' comes from the shape of the terminal, which is like a "spring box". This design style provides multiple points of contact, protects the mating interface area and prevents fish-hooking from wires during handling.
The 2.50mm Mini-Spox family includes both crimp and IDT housings as well as both wire-to-board and wire-to-wire configurations. The 3.96mm Spox and 5.00/5.08mm Macro-Spox families include un-shrouded and partially shrouded headers, along with board-to-board options.
Molex KKTM (Pitch: 2.50 to 5.08mm [0.098" to 0.200"])

Circuits: 2 to 28
Current: 2.5 to 7A
Pitch: 2.50, 2.54, 3.96 & 5.08
Wire AWG: 18 - 30

The system offers interconnection in a number of modes; wire-to-board, board-to-board, both vertical and right angle, and board- or cable- to chassis. Features include a friction lock to secure connectors to wafer, polarizing wall or location pegs to assure correct assembly. Various methods of securely holding the connectors to a PC board are available. Headers are available in solid or breakaway, and housing termination can be crimp or IDT.
The Molex KK interconnection system can provide all the options necessary to complement PC board interconnection design requirements. For this reason, KK has become known as a versatile interconnecting system developed to meet the challenge of modularization.
Molex C-Grid® / SLTM (Pitch: 2.54mm [0.100"])

Circuits: 1 to 100
Current: 3A
Pitch: 2.54mm
Wire AWG: 22 to 36

C-Grid® is a dual row, board-to-board system. The system includes: vertical and right angle headers in breakaway, shrouded and dual-body styles; vertical and right angle receptacles; headers and receptacles for SMT applications; press-fit headers and a 2-circuit shunt completes the C-Grid product line. C-Grid has the ability to mate with SL and KK® products.
SLTM (Stackable Linear) is a modular, single row, wire-to-wire and wire-to-board system. The system includes: press-fit compliant-pin, low-profile, latching vertical- and right-angle headers; five stackable, low profile housing for male or female crimp terminals; pre-assembled, single piece pin and receptacle connector assemblies for IDT termination of discrete wire or ribbon cable and piercing crimp termination of FFC/FPC; single and dual row latching interim clips for stacking of subassemblies to form larger connectors; and panel mounts for modular wire-to-wire remote interconnections. These product families are suitable for low power signal applications such as computers, medical instruments, and automotive controls.
Molex C-Grid IIITM (Pitch: 2.54mm [0.100"])

Circuits: 1 to 60
Current: 3A
Pitch: 2.54mm
Compatible with DIN4165
Wire AWG: 22 to 28

The 3rd generation C-Grid III 2.54mm (.100") pitch post and receptacle interconnection system offers complete design flexibility and modular components that provide the widest range of electronic packaging alternatives. C-Grid III is a highly-versatile 2.54mm interconnection system offering unique design features.

? Why not ask us to provide you with an example quote, just send your drawings/specifications via the details here or Telephone 01642 492220.

Cutting Edge Electronic Product Design & Development

2010-09-17T13:12:00.007+01:00

We have access to a leading, highly proficient electronics product design and development team based locally to Connect-2 Technology here in Teesside. A respected and highly capable facility, which has been at the forefront of electronics design and development since 1979, affords Connect-2 Technology’s customers with a wealth of expertise and technical know-how.

Together we can provide a complete electronic systems design and consultancy service, whether you have a final specification, a ‘rough and

ready’ concept or maybe you need to update an existing product; whatever level of support you require we provide a safe and efficient route from concept through to final manufacture ensuring you not only minimise your time to market but also have full confidence in your product meeting any necessary CE and electrical compliances.

Services include:

Electronic Product Development
System Design & Integration
Prototyping
Pre-production Testing
Electrical and CE compliance

Discipline Range:

· Analogue & Digital Electronics
Experience of many kinds of analogue and digital electronic circuits, including ultra low power battery operated devices, MEMS devices, ADCs and high voltage industrial systems, interfacing to sensors and actuators.

· Microprocessors & Embedded Software
32-bit processors such as ARM (including ARM7, ARM9 and Cortex), 68K etc, as well as most of the popular 8- and 16-bit devices, various RTOS systems and native environments. Microcontrollers, particularly those with built-in features such as A to D convertors and UARTs.

· FPGA & SoC Solutions
FPGA & CPLD designs using both VHDL and verilog, targeted at Actel, Altera, Lattice and Xilinx devices. From simple decode logic and state machines in small PLDs, through to complete system-on-chip designs including a 32-bit processor, SDRAM, Ethernet, CAN & VGA cores.

· Interfacing
Product interfacing to PCs using many interface standards including PCI, RS-232, RS-485, USB, CAN, Ethernet etc.

· Motor Control
Experienced in a wide range of motor control applications including the design of PWM controllers for brushed DC motors used in various products. Three phase sine wave commutated BLDC motor drive expertise.

· Fieldbus Systems
Systems designed using MODBUS, Ethernet and Profibus and other fieldbus systems.

· Wireless Communications
The incorporation of various wireless systems into products, including RFID, Zigbee, IrDA Keelog; Includes straight forward switching applications as well as data transmission. The design of RFID systems from chip level.

· PCB Design
State-of-the-art design tools are used to produce single-sided, double-sided and mutli-layer (typically 4, 6 or 8 layers) including PTH (plated through hole), SMT (surface mount), BGA and insulated metal substrate (IMS) technologies. Skilled engineers offer huge benefits to the design process. Optimized placement, chip type and functional partitioning can be achieved with fully integrated schematic capture and PCB editors, powerful design rule checks, 3D viewers and high dimensional accuracy.

From product concept, design, testing and CE compliance measures to final production you can be confident in the total commitment Connect-2 Technology will provide.

So if you feel our services are relevant to your needs please contact us via the details here or Telephone 01642 492220.

DIN Relay Assembly

2009-08-14T14:18:00.014+01:00

We have recently completed a project to develop a combined DIN rail and wiring harness assembly for a large scale commercial vending system.
This was completed by one of our senior technicians, from the basic schematic information to final master sample, within two weeks. Involving the control of 30 electric motors and 32 solenoids through a total of 72 relays together with 30 drawer connectors, 30 LED push-button switches and a number of microswitches was a relatively complex assignment.

However, the customer was highly pleased with both the time-scale and the final result which is currently part of the total build for the pre-production prototype.
We can demonstrate a long established record in converting both existing 'in-house' as well as 'start-up' projects with a number of highly successful clients. So if you feel our services are relevant to your needs please contact us via the details here or Telephone 01642 492220.

Bulgin 400 Series Buccaneer Connector Range

2009-06-03T16:15:00.002+01:00

Bulgin 400 Series Buccaneer Specifications:

Water and Dustproof to IP68 (when mated or capped)
UL94V-0 Flammability Rating
Tough Polyamide Housing
2, 3, 4, 6, 8, 10 & 12 Poles
4 Body Styles; Cable Flex, Cable In-Line, Panel Single-Hole, Panel Flange-Mount
Pin or Socket Connection Choices in each Body Style
Gold Plated Contacts
Diameter Over Coupling Ring = 19.1mm
Cable Range; 3.0 – 9mm O.D.
Current Rating; 8A(2,3 Pole), 5A(4,6,8 Pole), 1A(10,12 Pole)
Voltage Rating; 250V, 4,6,8 Pole(125V), 10,12 Pole(50V)
Operating Temperature; -40°C to +80°C
Approvals; UL, CSA & VDE

Connect-2 Technology can manufacture a wide range of cable assemblies using any of the Bulgin connectors with a huge selection of cable stock to your specific requirements.

As always, if you would like a quick quote please send your drawings/specifications to our contact details found here or Telephone 01642 492220.

Bulgin Mini Series Buccaneer Connector Range

2009-06-03T16:11:00.006+01:00

Bulgin Mini Series Buccaneer Specifications:

Water and Dustproof to IP68 (when mated or capped)
UL94V-0 Flammability Rating
Tough Polyamide Housing
2, 3, 4, 6, 8 Poles
50 Ohm & 75 Ohm BNC
5 Body Styles; Cable Flex, Cable In-Line, Panel Single-Hole, Panel Flange-Mount
Pin or Socket Connection Choices in each Body Style
Diameter Over Coupling Ring = 26.0mm
Cable Range; 3.5 – 9mm O.D.
Current Rating; 10A(2,3 Pole), 6A(4 Pole), 3A(6 Pole), 5A(8 Pole)
Voltage Rating; 250V, 8 Pole(380V)
Operating Temperature; -20°C to +70°C
Approvals; UL

Connect-2 Technology can manufacture a wide range of cable assemblies using any of the Bulgin connectors with a huge selection of cable stock to your specific requirements.

As always, if you would like a quick quote please send your drawings/specifications to our contact details found here or Telephone 01642 492220.

Bulgin Standard Series Buccaneer Connector Range

2009-06-03T16:04:00.003+01:00

Bulgin Standard Series Buccaneer Specifications:

Water and Dustproof to IP68 (when mated or capped)
UL94V-HB Flammability Rating
Tough Glass Filled Polyamide Housing
2, 3, 4, 6, 7, 9, 12 & 25 Poles
50 Ohm & 75 Ohm BNC
5 Body Styles; Cable Flex, Cable In-Line, Panel Single-Hole, Panel Flange-Mount
Pin or Socket Connection Choices in each Body Style
Diameter Over Coupling Ring = 38.0mm
Cable Range; 3.5 – 9mm O.D.
Current Rating UL & CSA; 10A(2,3 Pole), 6A(4 Pole), 3A(6,7 Pole), 5A(9,12 Pole), 1A(25 Pole)
Current Rating VDE; 12A(2,3 Pole), 10A(4 Pole), 5A(6,7,9,12 Pole), 1A(25 Pole)
Voltage Rating; 250V, 9 Pole(150V), 12 & 25 Pole(50V)
Operating Temperature; -20°C to +70°C
Approvals; UL, CSA & VDE

Connect-2 Technology can manufacture a wide range of cable assemblies using any of the Bulgin connectors with a huge selection of cable stock to your specific requirements.

As always, if you would like a quick quote please send your drawings/specifications to our contact details found here or Telephone 01642 492220.

900 Series Buccaneer Connector Range

2009-06-03T15:52:00.003+01:00

Bulgin 900 Series Buccaneer Specifications:

Water and Dustproof to IP68 (when mated or capped)
UL94V-0 Flammability Rating
Tough Polyamide Housing
2, 3, 4, 5, 7 & 10 Poles
4 Body Styles; Cable Flex, Cable In-Line, Panel Single-Hole, Panel Flange-Mount
Pin or Socket Connection Choices in each Body Style
Leading Earth Contact for 3, 4, 5, 7 & 10 Pole Versions
Diameter Over Coupling Ring = 57.7mm
Cable Range; 13 – 22mm O.D.
Current Rating; 32A, 10 Pole(10A)
Voltage Rating; 600V, 7 Pole(430V), 10 Pole(250V)
Operating Temperature; -40°C to +85°C
Approvals; UL, CSA & VDE

Connect-2 Technology can manufacture a wide range of cable assemblies using any of the Bulgin connectors with a huge selection of cable stock to your specific requirements.

As always, if you would like a quick quote please send your drawings/specifications to our contact details found here or Telephone 01642 492220.

Bulgin Waterproof Connector Range

2009-06-03T15:20:00.002+01:00

Are you looking for a highly reliable and cost effective solution for waterproof cable assemblies in either an internal or external environment where protection against the ingress of dust and moisture to IP68 is a system requirement?

If so, then we can highly recommend the Bulgin Buccaneer® range of IP68 power connectors. Connect-2 Technology has produced many cable assemblies with this range over a number of years including the latest addition, the 400 Series Bucaneer.

This multi-pole Power Range provides:-

full IP68 rated environment sealing
circular connectors
secure screw mating of connectors
safe electrical connections in harsh or hostile conditions
each range has cable, in-line and panel mount options
wide number of pole options from 2 to 25
includes BNC options

RANGE SUMMARY

900 Series Buccaneer®:

Standard Buccaneer®:

Mini Buccaneer®:

400 Series Buccaneer®:

For specific information on each of the Bulgin Waterproof Connector Ranges, please see following posts. Thank You!

Alifabs – Cellular Structures Division

2009-06-01T14:24:00.007+01:00

Since April 2008 Connect-2 Technology has been selected by Alifabs – Cellular Structures Division for the development and supply of wire harness and wiring kits associated with many of the company’s high profile communication installation projects. An important consideration by Alifabs into the continuing relationship with the company is the role taken by Connect-2’s technical staff and their contribution to projects by way of technical help.

Connect-2 Technology’s Technical Department ensures the accurate translation of each project with regard to the range of specific interconnection requirements, ensuring solutions:-

· meet fully with the projects requirements
· provide value by careful selection of components
· have been quality engineered
· are efficiently introduced into the production process
· can be delivered within the customer time-frame

As with many of our customers the team at Connect-2 Technology also provide highly valuable input at the design stage which, in many cases, proves to be an invaluable service in terms of augmenting customers ‘in-house’ facilities.

As one of the leading suppliers of Cellular Structures in the UK, Alifabs provide both permanent and temporary cellular structure solutions utilising any mix of 2G, UMTS and Microwave technologies. From design to installation the company works in partnership with its customers to provide a complete ‘turn-key’ solution capable of deploying large volume network roll-outs.

As always, if you would like a quick quote please send your drawings/specifications to our contact details found here or Telephone 01642 492220.

JST PCB Wire-to-Board & Wire-to-Wire Connector Ranges

2009-05-22T10:30:00.023+01:00

Over several years Connect-2 Technology has experienced a steady increase in customer demand for JST PCB crimp assemblies, which allow high reliability connection between PCBs and other equipment components. A large part of the demand has come due to JST’s commitment to their development in technology to keep pace with the ever shrinking nature of electronic circuit and product design.

The computational power of a room full of computer equipment from just a few decades ago, can now be stored in a briefcase. Just about any electronic product from common household items to medical instruments are now smaller, smarter and more efficient due to the relentless drive to downsize circuitry and increase functionality. JST’s connector ranges and the techniques developed to make them, have kept pace with and in some instances helped to enable these dramatic improvements.

Connect-2 Technology currently holds crimp applicator tooling for a number of JST’s crimp PCB and Wire-to-Wire connector ranges, which are summarised below. In addition if you have a JST requirement which is outside our current stock range then please contact us. Tooling and terminal/housing stock are normally quick and easy to arrange (subject to minimum reel sizes) and tooling costs are extremely reasonable (subject to 6 month minimum lease contract).
Connect-2 Technology Standard JST Stock Range:

Wire-to-Board Crimp style Connectors:

ZH connector 1.5mm pitch / Disconnectable.

The ZH connector is very small with a mounting height of 5.6mm and a thickness of only 3.5mm. Contact retention lances on the housing make insertion easier, while the dimple at the centre of the contact ensures reliable contact with the post.

Compact, low profile design.
Housing lances.
Reliable contact construction.
Distortion resistant construction.
SMT and Through-hole PCB headers (top and side entry) available.
Current rating: 1A AC/DC; Voltage rating: 50V AC/DC; Temp range: -25°C to +85°C.
Applicable Wire Sizes: AWG #32 to #26.
Wire Housing Circuits Available: 2 through 13.

PH connector 2.0mm pitch / Disconnectable.

This is a thin, low-profile 2.0mm pitch connector 8.0mm in height after mounting and 4.5mm in width. It is designed to meet the demand for high-density connection of internal wires to printed circuit boards in a compact, highly reliable and low cost package.

Compact, low profile design.
Housing lances.
Reliable contact construction.
Distortion resistant construction.
SMT and Through-hole PCB headers (top and side entry) available.
Current rating: 2A AC/DC; Voltage rating: 100V AC/DC; Temp range: -25°C to +85°C.
Applicable Wire Sizes: AWG #32 to #24.
Wire Housing Circuits Available: 2 through 16.

EH connector 2.5mm pitch / Disconnectable.

This, the thinnest, 2.5mm pitch connector, is 8.1mm in height after mounting and 3.8mm in width. It is designed to meet the demand for high-density connection of internal wires to printed circuit boards in a compact, highly reliable and low cost package.

Compact and slim.
Highly reliable contact.
Polarizing guides.
Distortion resistant construction.
Current rating: 3A AC/DC (AWG #22); Voltage rating: 250V AC/DC; Temp range: -25°C to +85°C.
Applicable Wire Sizes: AWG #32 to #22.
Wire Housing Circuits Available: 2 through 15.

VH connector 3.96mm pitch / Disconnectable.

This small, field-proven connector range for printed circuit boards is reliable and has a large current carrying capacity. It can be used in conjunction with a wide variety of signal, power and output circuits.

Proven box contact.
Compact connector with a large capacity.
Secure contact and mounting.
Current rating: 10A AC/DC (AWG #16); Voltage rating: 250V AC/DC; Temp range: -25°C to +85°C.
Applicable Wire Sizes: AWG #22 to #16.
Wire Housing Circuits Available: 2, 3, 5, 7, 8 & 9.

Wire-to-Wire Crimp style Connectors:

SM connector 2.5mm pitch / Disconnectable.

The SM series are 2.5mm pitch, wire-to-wire connectors that perform reliably in high-density, small current applications.

High contact pressure.
Highly reliable housing construction.
Mountable on a variety of panels.
Arm lock mechanism.
Current rating: 3A AC/DC; Voltage rating: 250V AC/DC; Temp range: -25°C to +85°C.
Applicable Wire Sizes: AWG #28 to #22.
Wire Housing Circuits Available: 2 through 18 – (Receptacle & Plug).

RCY connector 2.5mm pitch / Disconnectable.

The RCY connector is a compact, 2.5mm pitch wire-to-wire connector for use with a variety of circuits, in compact electrical equipment applications. The employment of a free spring contact method ensures stable contact performance.

Spring contact construction effectively minimising stress from repeated insertion and removal at high temperatures .
Compact design – when mated the overall length is just 23.3mm with a 4mm width.
Due to the internal lock inside the housing accidental disconnect by external pressure is minimised.
Current rating: 3A AC/DC; Voltage rating: 250V AC/DC; Temp range: -25°C to +85°C.
Applicable Wire Sizes: AWG #28 to #22.
Wire Housing Circuits Available: 2-way – (Receptacle & Plug).

As always, if you would like a quick quote please send your drawings/specifications to our contact details found here or Telephone 01642 492220.

Far East Manufactured Co-axial Cable Assemblies

2009-01-15T11:17:00.005Z

Do you have requirements for co-axial cable assemblies in order volumes of 250pcs or more?

Do you need to cut cost but maintain quality?

If you answered yes to both these questions, then Connect-2 Technology can provide you with an outstanding Far East sourced range manufactured to your exact requirements and providing outstanding value.

We already provide a wide variety of co-axial assembly solutions to instrumentation, tele-comms, data-comms and broadcasting market sectors. As an example we recently provided a customer with an 300mm FME cable assembly (Bulkhead Plug to Jack) for sub £2.50 each for a quantity of just 500pcs.

Most standard, miniature, sub-miniature and micro-miniature co-axial types are available, such as: -

BNC
TNC
F type
Mini UHF
FME
SMA
SMB
SMC
MCX
MMCX
etc.

As always, if you would like a quick quote please send your drawings/specifications to our contact details found here or Telephone 01642 492220.

Prestigious Control Panel Contract

2009-01-08T14:41:00.006Z

In November 2008 Connect-2 Technology was selected by C-Probe Systems for the manufacture of all control and distribution panels associated with one of their latest projects, a structural corrosion management system for an NCP car park in Leeds.

C-Probe Systems has been a specialist in corrosion management of civil engineering and building structures since 1994. To date the company has completed many prestigious and award winning projects in both North America and the UK, including a system for the Channel Tunnel Approach. C-Probe through its Achilles Suite of systems provides the means to automatically protect and remotely assess the continuous performance of reinforcement steel, transitional steel-frames, historic metal components and pre-stressed or post-tensioned elements.

In partnership with the customer Connect-2 Technology’s technical staff developed the control panel together with the associated wiring within a tight time-frame. Subsequently, the completed control and distribution panels were manufactured and delivered to site on schedule within December 2008.

As always, if you would like a quick quote please send your drawings/specifications to our contact details found here or Telephone 01642 492220.

AMP Econoseal III® Connectors

2008-12-04T14:59:00.005Z

The AMP Econoseal III connector system was developed specifically to meet the exacting requirements of the automotive industry to specifically address the need for a high-reliability sealed connector system. Since the ranges inception it has steadily gained users in many other industrial sectors where a reliable sealed connector is required.

The range comprises of three series of connectors: -

High current wire-to-wire
Low current wire-to-wire
Low current wire-to-board

Each series offers a choice of housing ways (2 to 36), polarised mating, discrete cable sealing and contact secondary locking. All connectors are designed for use with thin walled non-irradiated PVC cables.

Connect-2 Technology’s technical and production resources are fully conversant with the manufacturing disciplines required for producing assemblies with the Econoseal range for over a decade. Our Technical Department are always on hand to offer free advice and if required produce pre-production samples as part of your development requirements where necessary.

AMP Econoseal III Range .070 (1.8mm) & .250 (6.3mm) Summary:

Lanceless contacts
Wire-to-board & wire-to-wire connection capability
Wire range 0.5-3.0 mm2
Wire insulation: thin wall 1.6-3.4mm
Sealed or unsealed
Single wire seal or cavity plug
Secondary contact locking
Polarised mating
Available in 2-36 position housings
Up to 20A rating

As always, if you would like a quick quote please send your drawings/specifications to our contact details found here or Telephone 01642 492220.

AMP CPC® Series Connectors

2008-12-01T13:22:00.003Z

As one of the world’s leading electrical/electronic connector manufacturers AMP have a long-standing history when it comes to leading the industry in quality and reliability. The AMP CPC range of circular connectors for commercial signal and power applications has been in use world-wide since the 1970’s and has to date developed to provide a comprehensive range of circular panel, chassis and cable-mounting connectors suitable for many industrial power and control uses.

Connect-2 Technology has been manufacturing cable assemblies with CPC connectors for over a decade, providing cost efficient solutions across a wide range of industry sectors from baggage handling systems and machine control to high –tech power systems. Our production staff and technicians have long experience across the full CPC (Circular Plastic) and CMC (Circular Plastic Metal-Shell) ranges and with a full roster of tooling Connect-2 Technology can provide customers with a highly reliable and cost effective solution for this industry standard range.

AMP CPC Series Features:

Lightweight, all-plastic and metal-shell connectors.
CPC connectors are UL94V-0 rated and made of stabilised, heat resistant, self-extinguishing thermoplastic material.
Metal-shell CPC connector housings are manufactured in UL94V-0 rated thermoplastic.
Operating temperature range: -55°C to 125°C.
Available in panel or chassis and free-hanging configurations.
Quick connect/disconnect capability with thread assist, positive detent coupling.
Built-in pin and socket protection.
Polarised for proper mating of connector halves.
UL & CSA approved.
9 series of CPC circular connector ranges are available covering a wide variety of low, standard and high density requirements including up to 35A and up to 96A (Power IV Connectors).
Also available is a MIL-C-5015 Style series.

As always, if you would like a quick quote please send your drawings/specifications to our contact details found here or Telephone 01642 492220.

AMP MATE-N-LOK® Series Connectors

2008-12-01T11:51:00.005Z

AMP Soft Shell Pin and Socket connectors provide a highly reliable and economic means of grouping multiple-lead connections in computer, computer peripheral, business machines, entertainment appliances and many other types of commercial equipment. The electrical connector is an integral component in these applications. The AMP M&L range is broad with a series of eleven different families providing a comprehensive range of inter-connection solutions covering many requirements for routing increasingly complex electrical functions whilst maintaining maximum use of available space – see range summary below.

As a long-term producer of wiring assemblies manufactured with Mate-n-Lok connectors, Connect-2 Technology’s technical and production personnel have gained extensive experience in working with this range, having developed and produced thousands of assemblies and wiring harnesses for many customers since 1995. We stock large numbers of housings and terminals and hold auto tooling applicators for many of the crimp contacts available. Our Technical Department are always on hand to offer free advice and if required produce pre-production samples as part of your development requirements where necessary.

AMP MATE-N-LOK Range Summary:

Universal MATE-N-LOK II
Universal MATE-N-LOK
Commercial MATE-N-LOK
.156 MATE-N-LOK
.140 MATE-N-LOK
.093 [2.36mm] Commercial Pin and Socket
Micro MATE-N-LOK 3mm
Mini-Universal MATE-N-LOK 2
Mini-Universal MATE-N-LOK – also available as sealed splashproof versions.
(MR) Miniature Rectangular
.062 [1.57mm] Commercial Pin and Socket

Available from 2 to 24 circuits.
Housings available in UL94V-0 flammability rating.
Wire sizes from 30AWG to 10AWG.
Voltage rating: 250VAC, 600VAC & 600VDC (range dependent).
Dielectric withstand voltage between adjacent circuits: From 1KVAC to 5KVAC & 10KVDC (range dependent).

For full information on the AMP MATE-N-LOK range visit here (PDF 4.72mb).
As always, if you would like a quick quote please send your drawings/specifications to our contact details found here or Telephone 01642 492220.

Mini RF Cable Assemblies

2008-09-09T15:13:00.005+01:00

Connect-2 Technology now offer a wide range of miniature RF coax cable assemblies custom manufactured in the Far East to your exact specifications. Providing solutions for most popular GSM modem and Bluetooth requirements, applications include; radio communications equipment, instrumentation, GPS and GSM, wireless devices, etc.

Assemblies can be manufactured from a wide range of mini and micro RF cable types including, RG174 and a variety of diameters in Micro-Coax cables according to individual application requirements.

Connectors available include:-

IPEX type MHF (fully compatible to Hirose U.FL).

I-PEX type MHF-III (fully compatible to Hirose W.FL).

End two can be “Stripped & Tinned” or fitted with a different type of coaxial connector such as:-

MMCX

N-Type, etc.

All assemblies are 100% tested prior to shipment. This is a service via our Far East partner with production quantities delivered (after sample approval) normally 4 weeks (Air) and 6-7 weeks (Sea). The price we quote you will always include all charges, including your choice of shipment method (Air or Sea), customs and clearance charges and UK delivery.

As always, if you would like a quick quote please send your drawings/specifications to our contact details found here or Telephone 01642 492220.

Heavy Duty Power Cables, Battery Cables & Meter Tails

2008-08-22T09:35:00.005+01:00

For over a decade Connect-2 Technology has been providing numerous customers with high quality heavy duty power cables, battery cables and meter tails. Utilising quality terminals and tooling from manufacturers such as Amp (Tyco), Cembre, JST and Takbro to produce a range of assemblies suitable for standard high power requirements through to specific uses in demanding environs where resistance to corrosion and extreme vibration is required.

Our extensive range of heavy duty tooling provides us with the ability to terminate single wires from 0.5mm2 to 120mm2 in both solid and stranded variants. Specific features of the Amp heavy duty terminal options, of which we stock in-depth, are as follows: -

SOLISTRAND Range:

The Amp SOLISTRAND range of terminals and splices are specifically designed to terminate both solid and stranded wires as well as irregular shaped conductors and combinations of these. The use of ‘matched’ Amp tooling ensures a uniform quality of the joint providing highly consistent performance, optimum electrical properties and a long service even in the most punishing of environments.

Corrosion and vibration resistance together with the tensile strength of Solistrand terminals and splices ensures that they are well within the limits of commercial and military specifications.

The Solistrand range includes; Ring and Fork/Spade Terminals, Parallel and Butt Splices.

Features:

Accept solid, stranded and irregular shaped copper wires and combinations of more than one type without loss of performance.

Constructed from fine grade high conductivity copper per ASTM B-152 and tin plated.

Meet or exceed the requirements of MIL-T-7928, Type I, Class 1 and 2.

Brazed barrel seam for uniform metal strength around the entire barrel area.

Dimpled or serrated inner barrel surface for optimum tensile strength and electrical contact area after crimping.

The “W” crimp creates optimum terminations of high reliability and providing long service even in the most punishing environments.

Corrosion (including salt spray and most chemical fumes) and vibration resistant.

Temperature rating 170° C.

Approvals: CAA, MOD, CSA, UL and BS4G178

AMPOWER III Range:

The Ampower III range has been designed to accept a broad range of stranded wire from 10mm2 to 300mm2. Both terminals and splices are ideally suited for secondary power distribution in buildings and power plants. Compression crimping forms the terminal barrel and stranded wire into a strong, almost homogeneous unit, producing excellent conductivity with low temperature rise and outstanding resistance to oxidation and corrosion.

Features:

Wire sizes 10mm2 to 300mm2 both rigid stranded (Class 2) and flexible (Class 5) wire types.

Tube type terminal made from highly conductive electrolytic copper with a bright tin finish offers outstanding resistance to oxidation and corrosion.

Accepts IEC 228 and IEC 719 designated cables.

Wire size and stud holes clearly marked in metric.

Chamfer design and inspection hole ensure ease of handling.

Performance based on UL 486A, BS 4579-1, IEC 77.

If our services are relevant to your needs please contact us via the details on our web site (see info panel on the right above) or by email to myself – Geoff. Nossiter.

Molex KK® Series Wire-to-Board Connectors

2008-08-20T09:32:00.004+01:00

The Molex KK system is an industry established "building block" connector system used to produce a huge variety of “wire-to-board” interconnection assemblies. Connect-2 Technology has been providing customers with cost efficient solutions using the KK range for more than a decade. Utilising auto tooling, ‘in-depth’ stocking and years of experience we can provide exactly to your requirements for applications requiring 2.50mm (.09"), 2.54(.100"), 3.96 (.156") and 5.08mm (.200") centres.

The KK range provides a friction lock system together with a polarizing wall and/or location pegs to ensure correct assembly. This range has become an ‘industry standard’ due to its reliability and versatility.

Since 1995 Connect-2 Technology has manufactured many thousands of assemblies incorporating the KK connector range (in numerous combinations to many different customers), as such we hold large stocks of housings within our standard stock range together with tin plated, gold plated and phosphor bronze reeled terminals to enable fast turnaround and an exact match to your specific requirements.

Features:

Available on 2.50mm (.098"), 2.54mm (.100"), 3.96mm (.156") and 5.08mm (.200") centre spacing.
Polarization via insert-able keys and pegs, polarizing ribs or polarizing wall headers.
Locking ramp for improved mated retention with locking headers.
Many circuit sizes.
Accepts KK gas tight crimp terminals.
Mates with headers or pins in the board.
Available with Tin, Gold, Select Gold or Phosphor Bronze plating.
Connect-2 Technology holds considerable stock.
Auto tooled to provide high reliability crimp termination.

Electrical:

Voltage: 250V.
Current: Phosphor Bronze: 4.0A max. Brass: 2.5A max.
Dielectric Withstanding Voltage: 1500V AC.
Insulation Resistance: 50K (High Pressure Version 500K) Megohms min.

Physical:

Housing: Nylon UL 94V-2 or UL94V-0.
Operating Temperature: 0 to +75°C.

If our services are relevant to your needs please contact us via the details on our web site (see info panel on the right above) or by email to myself – Geoff. Nossiter.

New Connect-2 Technology Website

2008-07-30T16:41:00.005+01:00

We are pleased to announce that our new Connect-2 Technology website is now ‘live’ with in-depth details on all aspects of our manufacturing services, providing current and prospective customers with a complete range of information on our capabilities.

Features and information on:

Connection Solutions
Customer Testimonials
Equipment Profile
Group Companies
Industries Served Profile
News
Product Development
Production Partners
Products and Services
Projects Undertaken
Quality and Customer Care

Why not take a quick look now here

'Off-Grid' Solar Bus Stop Illumination

2008-05-23T16:39:00.004+01:00

A leading UK developer of solar powered LED lighting systems, appointed Connect-2 Technology as the sole UK sub-contract manufacturer for an innovative solar bus stop illumination system, which was undertaken by our ‘special projects division’.

This included involvement from the design and development stage into the conversion for the manufacturing process. For such a hi-tech high profile product, great care was taken to provide a highly efficient, responsive and bespoke manufacturing solution. Ensuring that the product maintains its high reliability throughout its lifetime was a key consideration requiring great care throughout the production process.

The completed unit is a single ‘self contained’ device that incorporates;

* Solar panel; 10W monocrystalline silicon.
* Battery packs; 4 x 2.3 AmpH.
* Controller; programmable with energy management.
* Casing; high impact ABS moulded, sealed, waterproof and incorporating bright white LEDs.

If you are a product based electronics company looking to outsource your manufacturing process, either in part or in whole, Connect-2 Technology can provide a customised solution to suite your specific needs.

We can demonstrate a long established record in converting both existing ‘in-house’ as well as ‘start-up’ projects with a number of highly successful clients. So if you feel our services are relevant to your needs please contact us via the details on our web site (see info panel on the right above) or by email to myself – Geoff. Nossiter.

Sira Certified

2008-05-23T11:23:00.007+01:00

Connect-2 Technology has been Sira certified, for the manufacture of Luminaires, Lamps, Accessories and Transformers for use in potentially explosive atmospheres in compliance with Directive 94/9/EC, since June 2006.

Explosion protection concepts under which we have been assessed: -

d - Flameproof
e - Increased Safety
m - Encapsulation
D - Dust Ingress Protection

The ATEX Directive
The ATEX Directive, derived from the French “ATmospheres EXplosibles” and formerly known as 94/9/EC, contains the ESR (Essential Safety Requirements) to which electrical equipment and protective systems used within potentially explosive atmospheres must conform.

The new ATEX directive currently in place within the European Union was made mandatory on 1st July 2003. Primarily intended for manufacturers of hazardous area equipment for use in the presence of flammable gases, vapours fumes or dusts, the new directive requires a quality management system to be implemented. Procedures for the design, manufacture and verification of products are to be approved by a notified body (i.e. Sira, Baseefa 2000, CESI, Demko, Kema) and all equipment conforming to the new directive will feature Ex and CE marking.

Expansion of Skills.
Connect-2 Technology gained this certification as part of our obligations under a contract supply agreement with our manufacturing partner. Which, further demonstrates our commitment to develop the skills and abilities of our “special projects division” as well as the company’s enthusiasm for expanding the broad range of solutions we provide our customers.

Product development

2008-04-30T15:34:00.006+01:00

A major function of our technical engineering department is to convert customer drawings for the manufacturing process; developing work instructions, bills-of-materials, internal drawings, etc., to enable a smooth and accurate transition to a manufactured product. As part of this initial process we also add value where design for manufacture is required.

As a subcontract-manufacturing organisation it is vital that we fully understand our customers’ requirements which is why, when an assembly is being manufactured for the first time, it is meticulously checked and evaluated to ensure accuracy and compliance with all relevant component standards. Our engineers are trained to be ‘proactive’ and if they believe that an enhanced or more cost effective solution is available, then they will offer it to the customer.

When required Connect-2 Technology can also provide help and support from the outset of the design process, through to the pre-production stage, by jointly developing solutions and providing samples to ensure that projects are realised in a speedy and effective manner. Customer feedback is documented and filed as part of the requirements of our ISO 9001:2000 accreditation.

If our services are relevant to your needs please contact us via the details on our web site (see info panel on the right above) or by email to myself – Geoff. Nossiter.

Long-term reliable electrical connections

2008-04-29T16:25:00.007+01:00

Many of our customers require considerable numbers of straightforward single lengths of wire processed with a wide variety of end-preparation options, ranging from insulated and un-insulated crimped terminals to precision tin-dipped ends and/or simple strip-length preparation.

An important factor in providing long-term reliable electrical connections is to ensure that all wiring is manufactured to the terminal manufacturers recommended specifications and tolerances. This will include precision cutting and stripping of the wire and crimp termination being made using only the correct tooling and strict conformance with the terminal manufacturers recommended tool settings. It is surprising how many times we still receive customer samples (either manufactured by customers themselves or second parties) with incorrectly applied crimp connections that may look OK visually but would not go anywhere close to the recommended pull-off force.

The quality practices and disciplines within Connect-2 Technology ensure customers always receive product manufactured to comply with specific recommended pull-off forces, ensuring long-term reliable connections.

We utilise a wide range of high-speed wire processing and termination equipment to enable fast and efficient production of medium/large quantities of terminated and/or prepared single wires quickly and accurately. Our tooling bank covers a vast range of both insulated and un-insulated terminals from AMP, Cembre, Elcon, Harting, JST, Molex, Takbro, etc.

We supply customers across many industry sectors including: - Aerospace and Defence, Communications & Data, Consumer Electronics, Industrial Control, Instrumentation, Power & Energy, Rail and Transportation. Typically, single wire ranges are from 0.03mm2 to 10mm2 (32AWG – 8AWG) for automated processing and up to 120mm2 with hydraulic cutting and termination.

Box & Panel Building Services

2007-07-04T10:43:00.000+01:00

One of the objectives of our recent manufacturing area refurbishment was to increase our flexible workspace areas to accommodate a strong growth in electrical/electronic box and panel building contracts. We are currently producing mechanical box builds for a number of new projects including power control units for diesel generator sets, battery charge point units and wired panel sets for baggage handling systems.

We have continually developed our capabilities and the skill set of our technicians and assemblers to ensure we meet or exceed the growing requirements of our customers. Responding to our customers needs has always been one of our priorities with many taking advantage of our expansion in subcontract services which now include everything from a simple wire assembly to a fully built control box incorporating PCB’s, DIN-Rail Assemblies, Components and Wiring.

If you have a similar requirement or would like a quick quote for standard assemblies and harnesses please send your drawings/specifications by email here or fax/post to the contact details found here.

Manufacturing Area Refurbishment Completed

2007-06-11T15:29:00.000+01:00

All manufacturing area refurbishment work was completed on schedule and a big word of THANKS! is due to all of the Connect-2 Technology staff that worked tirelessly throughout the week of 28th May to help achieve our objectives.

We now have additional work areas and manufacturing facilities providing a significant increase in production and routing flexibility. Greater efficiency in production cell utilisation and increased speed in ‘change-round’ times has provided us with a faster workflow and maximised the use of our multi-skilled staff.

Operational flexibility is a major tool, which enhances our ability to increase the number and diversity of production cell types to match the growing requirements of our customers and enable future expansion across a broad range of assembly services.

Major Refurbishment of Manufacturing Area

2007-04-05T16:01:00.000+01:00

Due to continued expansion of our UK manufacturing operations it has become necessary to undertake major alterations, including building work, to one of our main production areas. This work will provide us with increased production facilities enabling a further capacity increase to our range of services.

Unfortunately, to accommodate this work we have no option but to close our manufacturing unit for 1 week. In order to minimise any disruption we have arranged for this closure to take place over the week of the Spring Bank Holiday: -

w/c Monday 28th May.

We will reopen the facility on: -

Monday 4th June.

Any orders already received (as of the date of this letter) for despatch during the week of the closure will be despatched on 25th May 2007. Please ensure that orders placed for despatch late May avoid w/c Monday 28th May and if placed prior to 30th April have a due date of 25th May.

We thank all customers for your cooperation in advance and assure you of our best attention at all times.

Low Smoke Zero Halogen Cable Assemblies

2007-03-23T16:03:00.002Z

Increasingly due to legislative and building safety concerns, specifiers are incorporating extended use of LSZH cabling and cable assemblies into not just building plenum spaces but also within many other areas. A degree of confusion exists with regard to the terminology used by various cable manufacturers, however, LSZH & LS0H (Low Smoke Zero Halogen), LSHF (Low Smoke Halogen Free) or sometimes 0HLS (Zero Halogen Low Smoke) all refer to the same standard.

Burning standard PVC cables will emit poisonous gases including hydrogen chloride which if combined with water produces hydrochloric acid, which not only damages humans but also computers, building management systems, access/security systems and control equipment. Burning PVC also produces dense smoke obscuring building exits and chocking occupants.

Over the last few years a greater range of bulk cable types have become available with LSZH sheathed assemblies being possible for most functions within public buildings and areas where people and sensitive electronic equipment are at risk.

Connect-2 Technology has the capability to produce LSZH variants for many cable assembly types including: -

Cat 5, Cat 5e, Cat 6 UTP & FTP network Cables Assemblies.
SVGA Cables Assemblies.
Serial Data Cables Assemblies.
Mains Cables Assemblies.
RG Co-Axial Cable Assemblies.
Ribbon Cable Assemblies.
Control Cable Assemblies.

As usual if you have a any requirement for LSZH assemblies or would like a quick quote for standard assemblies and harnesses please send your drawings/specifications by email here or fax/post to the contact details found here.

World Class Connections

2007-03-20T13:44:00.001Z

Extreme environments require highly specialised cable and connector solutions to provide totally dependable interconnections, ensuring the integrity of power and data transmissions between connected equipment. One such high value connector range is that of USA manufacturer Glenair, with a broad range covering military qualified and multi-purpose industrial connectors.

As a testament to Connect-2 Technology’s versatility and skill we have successfully undertaken a number of high profile assemblies for oil and gas industry projects incorporating Glenair’s “Geo-Marine®” range. This range has been specifically designed to offer a solution for a variety of oceanographic, geophysical and other extreme applications. Our assemblies have been used in some of the most demanding environments imaginable, working under extreme pressure within oil and gas structural surveying equipment.

If you have a similar requirement or would like a quick quote for standard assemblies and harnesses please send your drawings/specifications by email here or fax/post to the contact details found here.

Cat 5, Cat 5e, Cat 6 Cable Assemblies

2007-03-14T16:00:00.000Z

We custom manufacture any configuration of Cat 5, Cat 5e & Cat 6 cable assemblies (UTP & STP) to any length you specify.

Fully moulded assemblies are manufactured by our Far East partner (minimum quantities as low as 500pcs.). We also custom manufacture a wide range of assemblies in the UK with high quality assembled components from a variety of manufacturers including Molex, Tyco, MH, Nexans, Draka, Minitran, etc (minimum order quantities as low as 50pcs.).

As always, if you would like a quick quote please send your drawings/specifications by email here or fax/post to the contact details found here.

Mains Cable Assemblies

2007-03-14T14:04:00.000Z

For a number of years Connect-2 Technology has supplied a large number of customised mains cable assemblies to a wide range of customer specifications. These include open-ended configurations, straight or coiled cords, incorporating stripped cores with tinning and/or terminations to individual requirements, as well as over-moulding of grommets etc to exact requirements.

We supply a vast number of options including most country specific mains cord sets 100% individually tested with full BSI, VDE, D, N, S, UL, etc. approvals.

Manufactured by our partner company in China you are guaranteed a highly competitive price with quantities from as low as 500pcs. As an example we have recently supplied an IEC fully moulded socket lead at 3.5 metres (1.00mm2 x 3 cores) with a prepared open end at £ 1.43 net each – 2,500pcs scheduled 3 months.

As always, if you would like a quick quote please send your drawings/specifications by email here or fax/post to the contact details found here.

Flexible Braid Assemblies

2007-02-15T15:51:00.000Z

Exclusively manufactured to meet your specific requirements, flexible braid assemblies have the capability to flex without hardening and are particularly suitable for applications subjected to vibration or movement such as transportation, defence, aerospace, production machinery, control panels, door panels, etc.

We can provide a wide range of termination options to ensure you achieve the correct mechanical bond between the conductor and the anchor point, even in situations involving a very tight bend radius such as confined spaces or were alignment problems occur. If required you can also specify various insulation options for protection and identification purposes.

Connect-2 Technology has rigorous procedures in place to ensure only the appropriate specified tooling is used to ensure accurate and consistent terminations which comply with the terminal manufacturers recommendations. So you can be assured that each individual assembly will perform reliably and within the mechanical and electrical specifications of the individual design.

As always, if you would like a quick quote please send your drawings/specifications by email here or fax/post to the contact details found here.

Amphenol 62-5358-14-04PC Connector Clearance

2007-02-02T15:58:00.000Z

Due to the cancellation of a military contract on one of our customers we have been instructed to dispose of 250pcs of Amphenol receptacle part number 62-5358-14-04PC as soon as possible. Hence we are looking for offers over £7 net each, representing a considerable saving on the current list price.

If you are interested please contact us by email here or telephone 01642 492220.

Custom Cable Assemblies

2007-01-29T14:32:00.000Z

Connect-2 Technology has for many years provided a ‘custom make’ solution for small order requirements with low minimum order quantities of just 25pcs – and in some circumstances even lower, dependent on value.

There can be many situations when our service can prove invaluable, such as: -

· During product development cycles when designers may need to change the assembly to accommodate new features.
· Situations calling for cables with non-standard lengths.
· Unique interfacing requirements with mixed connector types not readily available elsewhere.
· High value products with low volume sales, etc.

Wide capabilities
We stock a large number of connector and cable types and have swift access to many more, enabling us to provide a quick and efficient service for virtually any type of custom cable requirement. In addition our technical and production staff are highly proficient in all termination methods (including solder, crimp, IDC, etc.) and of course all assemblies are manufactured under ISO 9001:2000.

How to make an enquiry
The simplest way is via our easy to use “Custom Cable Assemblies” form that is available here. This is a simple and clear excel spreadsheet which you can enter all your information into, save a copy and email or fax a copy to us. Within a couple of days we will send you a detailed quotation containing full assembly specifications, price and delivery details.

Coiled (Curly) Leads

2007-01-26T11:44:00.001Z

Over the last year we have seen a big increase in demand for custom designed coiled leads for both electrical and electronic applications. Our Far East partner manufactures all coiled cables to exact customer specifications with lead-times typically of between 8 to 10 weeks for initial stocks after which ongoing requirements can be supplied via kanban or order schedule agreements to facilitate timely stock replenishment.

Volume requirements can be as low as just 200pcs depending on the bulk cable stock requirements. Pricing is of course highly competitive. A recent example is a car power adaptor cable which had a 2amp fused car cigarette lighter plug at one end and a fully moulded 2.1mm DC plug at the other end of a 2-core, 24AWG, PU 1.5 metre curly cable with a minimum order quantity of 500pcs and a cost of sub- £2.00 each.

As with all products from Connect-2 Technology, Far East production is solely from an ISO 9000 qualified manufacturer who in addition also provides full RoHS compliance.

Whatever your particular requirement may be, Connect-2 Technology is certain to provide the solution. We can supply custom manufactured electrical and electronic coiled leads for many application areas, which include (but not limited to): -

· Communications
· Industrial Equipment
· Control
· Computer
· Audio / Video
· Power Management
· Environmental
· Test & Data Collection
· Gaming
· Medical

As always, if you would like a quick quote please send your drawing/specifications here.

Molex KK Wiring Assemblies

2007-01-24T11:49:00.000Z

The Molex KK range of connectors is still amongst the most widely used by many of our customers for thousands of different wire-to-board and board-to-board applications. Over the last 12 years we have manufactured millions of assemblies utilising this series of “building block” connectors to create thousands of different configurations. The applications in which they have been used are vast and span most electronic sectors.

As the Molex KK interconnection system can provide all the options necessary to compliment PC board interconnection design requirements and provide a combination of reliability, versatility and cost performance the range is still extremely popular today.

Connect-2 Technology holds a wide range of housing stock and terminals in both 2.54mm (0.1”) and 3.96mm (0.156”) centres. All terminals are crimped using semi-automatic equipment to provide the most accurate and consistent terminations possible.

As always, if you would like a quick quote please send your drawing/specifications here.

Pipeline Pig

2007-01-22T15:33:00.001Z

A major oil and gas pipeline inspection company has placed specialist harness assembly work, via one of our existing CEM customers.

Connect-2 Technology was chosen based on our level of expertise and our technical abilities to undertake the project. This high value work utilises very expensive 'high reliability' connectors and involves precision assembly with gas-tight connections requiring a high degree of expertise to complete. The assemblies are for use within 'smart pigs' used to inspect the pipeline from the inside and record data for later analysis.

As always, if you would like a quick quote please send your drawing/specifications here.

Arc Weld Robot

2007-01-22T14:43:00.000Z

Towards the end of 2006 we undertook a project to produce the panel and associated wiring for a control unit used for oil pipe welding robots, destined for use in Dubai. After the initial development stage by our technical team our dedicated sub-assembly section completed the project on-time and to the required build standard.

As always, if you would like a quick quote please send your drawing/specifications here.

US Freight Monster

2007-01-22T14:38:00.000Z

One of our long-standing customers was subject to a takeover last year by a US company, due to their expertise in specialist control systems.

This resulted in a large increase in demand, so they turned to Connect-2 Technology to provide DIN rail wiring assemblies which form part of the diesel power control unit used on the latest US container freight trains. The trains themselves are monsters at up to 2.5km (over 1.5 miles) in length and hauling container wagons, often stacked two high! Connect-2's technical team converted the customers existing drawings and specifications to our own 'in-house' requirements and produced the initial samples to meet the customer deadline in record time, enabling swift transition to our production unit for ongoing manufacture.

As always, if you would like a quick quote please send your drawing/specifications here.

Special Projects

2007-01-22T14:11:00.001Z

Connect-2 Technology continues to grow from strength to strength! Since our inception in 1995 we have constantly increased our range of services to cover the growing requirements of our customers.

Over the past couple of years we have gradually expanded our dedicated 'Special Projects Team' to enable efficient handling of a diverse range of customer requirements beyond the scope of general connection assemblies. Our specialist technicians can now provide the expertise required to take forward a variety of sub-assembly and panel building tasks to exacting customer specifications. Providing an efficient, reliable and overall cost/time saving solution allows customers to concentrate effort and resources to greater effect elsewhere within their business. Connect-2 Technology manufactured sub-assemblies, wiring and harnesses are now found in a wide variety of electrical/electronic equipment globally - even under Kylie's bum!

Kylie!! - just in case you were curious! We have been manufacturing a large harness for one of our long established customers for sometime. It was only recently that we discovered that it was in fact the control loom for a 'rodeo bull' ride popular in certain night clubs. And, the bull in question was used for a publicity video for 'The Most Erotic Lingerie Company In The World' featuring the one and only Kylie - and who said engineering was boring.

Watch the video here.

As always, if you would like a quick quote please send your drawing/specifications here.

Small Panel Builds

2007-01-22T14:04:00.000Z

For many years Connect-2 Technology has provided customers with a dedicated small panel building service. We have access to a wide range of panel components (switches, indicators, DIN assemblies, test points, etc) as well as convenient approved sources for metal work and various coatings. Our dedicated assembly building team provides a significant resource for all your panel and box assembly builds.

Typical Application Areas:

· Home Care Products
· Multimedia
· Security & Alarms
· Fire Protection Equipment
· Airport Baggage Equipment
· Environmental Equipment & Controls
· Industrial Instruments
· Power Control Equipment

As always, if you would like a quick quote please send your drawing/specifications here.

HARWIN M80 Semi-Auto Tooling Investment

2007-01-22T13:45:00.000Z

Due to increasing demand for assemblies manufactured with the Harwin M80 Datamate range of wire-to-board connectors, we have made a significant investment in a custom-manufactured semi-auto termination machine (the first in the UK). The 2mm pitch connector system is now widely used for military, computer, aerospace, medical and telecommunications applications due to its high levels of performance and reliability.

The range utilises a 'barrel' crimp which requires precision termination to maintain connection integrity when mated. The design provides maximum signal transmission resulting in no data loss. Normally the only termination option available is with hand-tooling which is not suitable for medium to high volumes. For highly reliable Harwin Datamate M80 assemblies, whether low, medium or high volume, remember to contact Connect-2 Technology here.

Molex Micro Connectors1.25mm Pitch

2007-01-22T13:10:00.000Z

Now a very popular range of Wire-to-Board signal connectors for use with both Through-hole and SMT headers. Designed for high-density applications. Housings are single-row, 2-15 circuits, crimp terminals use 26~28AWG wire.

· Applications:
· Medical
· Multimedia
· Security & Alarms
· Computer Peripherals
· Environmental Equipment & Controls
· Industrial Instruments

Connect-2 Technology has produced assemblies using this Molex range, for a wide scope of applications both large and small, for over five years. Our fully automatic equipment provides customers with high reliability and a consistent quality of termination.

As always, if you would like a quick quote please send your drawing/specifications here.

Far East or UK?

2007-01-22T13:02:00.001Z

Connect-2 Technology is a highly successful strategic manufacturing partner with a proven track record capable of attracting and maintaining prestigious contracts whilst at the same time providing a reliable and efficient service to Small & Medium-sized Enterprises (SME’s). Utilising our excellent UK manufacturing facilities and technical ‘know-how’ combined with Far East manufacturing enables our customers to benefit from both.

Our UK manufacturing sites can provide prototype, low and medium production volumes, whilst additional Far East facilities provide medium and high volume production offering customers scope for ongoing cost reduction.

Cost Reduction

2007-01-22T12:54:00.000Z

European electronics manufacturers need to constantly evaluate product cost and the effectiveness of their supply chain in order to maintain a competitive edge. The sourcing of components and sub-assemblies such as cable assemblies, wiring harnesses and electronic assemblies from “low labour cost” regions such as the Far East are critical and can provide significant cost benefits.

For many years Connect-2 Technology has had an established relationship with a number of manufacturers in both Taiwan and China, providing a wide range of cable assemblies, electronic sub-assemblies and components. Our partners are fully ISO9000/UL approved and our own internal quality inspection procedures ensure customer specifications are adhered to throughout the product lifetime, providing you with protected access to the benefits of Far East sourcing.

RoHS Compliance

2006-03-31T13:00:00.000+01:00

Our RoHS compliance program is now moving into the final stages in readiness for 1st July. All Connect-2 Technology Order Acknowledgements, Despatch Notes & Invoices now have a RoHS Status field under the part description to clearly indicate the status of individual items. Commencing from March all product for customers who have indicated that compliance is required will be switched over once each bill-of-material has been verified 100% compliant. If you are an existing customer and have not yet responded to our requests for your RoHS requirements and your products are not in an exempt category, please contact us as soon as possible.

Battlefield Connections

2005-09-30T14:37:00.000+01:00

Connect-2 Technology has further strengthened its manufacturing capabilities with the recent purchase of two new ‘state-of-the-art’ wire termination machines which have enabled the company to undertake part of an MOD contract for the production of specialist wiring assemblies. The assemblies are an integral component for the latest ‘high-tech’ battery technology providing power for the Ministry’s Bowman battlefield communications systems programme.

The company commissioned the design and manufacture of unique semi-automatic equipment from a specialist manufacturer in Switzerland to provide the highly accurate and consistent te rminations required for the assemblies. “The specified terminal used within the connector housing was originally designed for ‘hand’ assembly only. However, as the volume of the project is over 600,000 terminations a year we had to develop a method of partially automating the procedure to guarantee both consistent reliability and the efficiencies demanded by the contract,” commented Connect-2 Technology’s sales director Geoff. Nossiter.

Capital equipment investment is ongoing as the company further expands its range of capabilities and services as an experienced and highly successful contract electronics manufacturer for the supply of cable assemblies, wiring harnesses & looms, wire kits, electronic sub-assemblies, small wired panels and box-builds.

Founded in 1995 Connect-2 Technology has successfully transformed itself from a basic cable assembly manufacturer to become an ideal strategic manufacturing partner with a proven track record. Its UK manufacturing facilities provide prototype, low and medium production volumes, whilst additional Far East facilities provide medium and high volume production offering customers scope for ongoing cost reduction.

Mr. Nossiter continued, “In what is now a highly competitive electronics market it is vital that we constantly evolve to adapt to the demands of our customers. The company’s directors are committed to progressive expansion ensuring that Connect-2 Technology provides the benefits of a genuinely flexible service ensuring it is the strategic manufacturing partner of choice for existing and potential customers”.