3M Kiosk SelfCheck Power Unit Design & Build

3M Kiosk / Tharsus / Connect-2 Technology Power Distribution

Connect-2 Technology was recently involved in the re-design and build of the power supply unit required for the latest generation of 3M Kiosk SelfCheck TM System.  Having worked with Tharsus Group previously on a number of successful projects, we were invited to work with them in the design of a new power distribution system for the latest generation of 3M Kiosks for which Tharsus had been awarded the product design and manufacturing contracts. 

Previous kiosk units had their power supplied to the various internal components from individual DC Power Supplies (wall warts) which resulted in excessive heat, clutter and inefficient use of power.

Working from initial customer specifications and concepts, the Connect-2 Technical Department designed a bespoke rack-mount power system module to provide a range of 5V, 12V & 24V outputs within a neat and self-contained unit that replaced the existing 8 separate power supply units.


The customer was highly pleased with our time-scales, levels of technical expertise and the final result.  We can demonstrate a long established record in converting both existing 'in-house' as well as 'start-up' projects with a number of highly successful clients. So if you feel our services are relevant to your needs please contact us via the details here or Telephone 01642 492220.  

Molex® Wire-to-Board & Wire-to-Wire Connector Ranges

Since the company's formation in 1995 Connect-2 Technology has produced hundreds of thousands of wiring assemblies utilising a broad-range of Molex® wire-to-board and wire-to-wire connectors. The Molex crimp terminal ranges we support in the wire-to-board and wire-to-wire ranges have gradually increased, so that we now have auto and semi-automatic tooling to cover a large number of product families as follows: -

Molex PicoBlade (Pitch: 1.25mm [0.049"])

• Circuits: 2 to 15
• Current: 1A (26, 28, 30AWG)
• Mated Height: 3.40mm [0.138")

Designed for high-density harness applications, PicoBlade provides the same 1.0 amperes of current as similar 2.00mm (.079") pitch systems, but in a more compact space-saving design. The PicoBlade range is offered in wire-to-board and wire-to-wire options. The system saves about 45% of PCB space compared to typical 2.00mm wire-to-board systems. It is a single row system, available in 2 to 15 circuits, with both surface mount and through-hole headers.

Cutting Edge Electronic Product Design & Development

We have access to a leading, highly proficient electronics product design and development team based locally to Connect-2 Technology here in Teesside. A respected and highly capable facility, which has been at the forefront of electronics design and development since 1979, affords Connect-2 Technology’s customers with a wealth of expertise and technical know-how.

Together we can provide a complete electronic systems design and consultancy service, whether you have a final specification, a ‘rough and

DIN Relay Assembly

We have recently completed a project to develop a combined DIN rail and wiring harness assembly for a large scale commercial vending system.
This was completed by one of our senior technicians, from the basic schematic information to final master sample, within two weeks. Involving the control of 30 electric motors and 32 solenoids through a total of 72 relays together with 30 drawer connectors, 30 LED push-button switches and a number of microswitches was a relatively complex assignment.

Bulgin 400 Series Buccaneer Connector Range

Bulgin 400 Series Buccaneer Specifications:

• Water and Dustproof to IP68 (when mated or capped)
• UL94V-0 Flammability Rating
• Tough Polyamide Housing
• 2, 3, 4, 6, 8, 10 & 12 Poles
• 4 Body Styles; Cable Flex, Cable In-Line, Panel Single-Hole, Panel Flange-Mount
• Pin or Socket Connection Choices in each Body Style
• Gold Plated Contacts
• Diameter Over Coupling Ring = 19.1mm
• Cable Range; 3.0 – 9mm O.D.
• Current Rating; 8A(2,3 Pole), 5A(4,6,8 Pole), 1A(10,12 Pole)
• Voltage Rating; 250V, 4,6,8 Pole(125V), 10,12 Pole(50V)
• Operating Temperature; -40°C to +80°C
• Approvals; UL, CSA & VDE

Connect-2 Technology can manufacture a wide range of cable assemblies using any of the Bulgin connectors with a huge selection of cable stock to your specific requirements.

As always, if you would like a quick quote please send your drawings/specifications to our contact details found here or Telephone 01642 492220.

Bulgin Mini Series Buccaneer Connector Range

Bulgin Mini Series Buccaneer Specifications:

• Water and Dustproof to IP68 (when mated or capped)
• UL94V-0 Flammability Rating
• Tough Polyamide Housing
• 2, 3, 4, 6, 8 Poles
• 50 Ohm & 75 Ohm BNC
• 5 Body Styles; Cable Flex, Cable In-Line, Panel Single-Hole, Panel Flange-Mount
• Pin or Socket Connection Choices in each Body Style
• Diameter Over Coupling Ring = 26.0mm
• Cable Range; 3.5 – 9mm O.D.
• Current Rating; 10A(2,3 Pole), 6A(4 Pole), 3A(6 Pole), 5A(8 Pole)
• Voltage Rating; 250V, 8 Pole(380V)
• Operating Temperature; -20°C to +70°C
• Approvals; UL

Connect-2 Technology can manufacture a wide range of cable assemblies using any of the Bulgin connectors with a huge selection of cable stock to your specific requirements.

As always, if you would like a quick quote please send your drawings/specifications to our contact details found here or Telephone 01642 492220.

Bulgin Standard Series Buccaneer Connector Range

Bulgin Standard Series Buccaneer Specifications:

·

• Water and Dustproof to IP68 (when mated or capped)
• UL94V-HB Flammability Rating
• Tough Glass Filled Polyamide Housing
• 2, 3, 4, 6, 7, 9, 12 & 25 Poles
• 50 Ohm & 75 Ohm BNC
• 5 Body Styles; Cable Flex, Cable In-Line, Panel Single-Hole, Panel Flange-Mount
• Pin or Socket Connection Choices in each Body Style
• Diameter Over Coupling Ring = 38.0mm
• Cable Range; 3.5 – 9mm O.D.
• Current Rating UL & CSA; 10A(2,3 Pole), 6A(4 Pole), 3A(6,7 Pole), 5A(9,12 Pole), 1A(25 Pole)
• Current Rating VDE; 12A(2,3 Pole), 10A(4 Pole), 5A(6,7,9,12 Pole), 1A(25 Pole)
• Voltage Rating; 250V, 9 Pole(150V), 12 & 25 Pole(50V)
• Operating Temperature; -20°C to +70°C
• Approvals; UL, CSA & VDE

Connect-2 Technology can manufacture a wide range of cable assemblies using any of the Bulgin connectors with a huge selection of cable stock to your specific requirements.

As always, if you would like a quick quote please send your drawings/specifications to our contact details found here or Telephone 01642 492220.

900 Series Buccaneer Connector Range

Bulgin 900 Series Buccaneer Specifications:

• Water and Dustproof to IP68 (when mated or capped)
• UL94V-0 Flammability Rating
• Tough Polyamide Housing
• 2, 3, 4, 5, 7 & 10 Poles
• 4 Body Styles; Cable Flex, Cable In-Line, Panel Single-Hole, Panel Flange-Mount
• Pin or Socket Connection Choices in each Body Style
• Leading Earth Contact for 3, 4, 5, 7 & 10 Pole Versions
• Diameter Over Coupling Ring = 57.7mm
• Cable Range; 13 – 22mm O.D.
• Current Rating; 32A, 10 Pole(10A)
• Voltage Rating; 600V, 7 Pole(430V), 10 Pole(250V)
• Operating Temperature; -40°C to +85°C
• Approvals; UL, CSA & VDE

Connect-2 Technology can manufacture a wide range of cable assemblies using any of the Bulgin connectors with a huge selection of cable stock to your specific requirements.

As always, if you would like a quick quote please send your drawings/specifications to our contact details found here or Telephone 01642 492220.

Bulgin Waterproof Connector Range

Are you looking for a highly reliable and cost effective solution for waterproof cable assemblies in either an internal or external environment where protection against the ingress of dust and moisture to IP68 is a system requirement?

If so, then we can highly recommend the Bulgin Buccaneer® range of IP68 power connectors. Connect-2 Technology has produced many cable assemblies with this range over a number of years including the latest addition, the 400 Series Bucaneer.

This multi-pole Power Range provides:-

full IP68 rated environment sealing
circular connectors
secure screw mating of connectors
safe electrical connections in harsh or hostile conditions
each range has cable, in-line and panel mount options
wide number of pole options from 2 to 25
includes BNC options

RANGE SUMMARY

900 Series Buccaneer®:

Standard Buccaneer®:

Mini Buccaneer®:

400 Series Buccaneer®:

For specific information on each of the Bulgin Waterproof Connector Ranges, please see following posts. Thank You!

Alifabs – Cellular Structures Division

Since April 2008 Connect-2 Technology has been selected by Alifabs – Cellular Structures Division for the development and supply of wire harness and wiring kits associated with many of the company’s high profile communication installation projects. An important consideration by Alifabs into the continuing relationship with the company is the role taken by Connect-2’s technical staff and their contribution to projects by way of technical help.

Connect-2 Technology’s Technical Department ensures the accurate translation of each project with regard to the range of specific interconnection requirements, ensuring solutions:-

· meet fully with the projects requirements
· provide value by careful selection of components
· have been quality engineered
· are efficiently introduced into the production process
· can be delivered within the customer time-frame

As with many of our customers the team at Connect-2 Technology also provide highly valuable input at the design stage which, in many cases, proves to be an invaluable service in terms of augmenting customers ‘in-house’ facilities.

As one of the leading suppliers of Cellular Structures in the UK, Alifabs provide both permanent and temporary cellular structure solutions utilising any mix of 2G, UMTS and Microwave technologies. From design to installation the company works in partnership with its customers to provide a complete ‘turn-key’ solution capable of deploying large volume network roll-outs.

As always, if you would like a quick quote please send your drawings/specifications to our contact details found here or Telephone 01642 492220.